Breweries source their water just like any other manufacturer: from the city supply. That water is drinkable, of course. However, the taste isn't pure. To brew a beer with just the right taste that's true to the hop, you need to start with highly filtered water. Reverse Osmosis is the best way. And that green beer, well, the food coloring is manufactured using treated water too. #watermatters
This particular system will treat incoming city water to an automotive manufacturing facility using twin bag filtration units. It features a custom fabricated skid and copper piping, both welded and fabricated in house by ProChem Technician, David Cole.
The system is automated and monitors pressure. If the pressure on the active bag filter unit reaches a high pressure differential, water will be directed automatically to the second bag filter; and an alert will be provided to the operator so that the bag filter can be changed out. This system will allow higher quality water to enter the production process, improving quality overall. It will be installed at the front end of the manufacturing process in a facility for which ProChem already provides wastewater treatment and reuse systems, chemical treatment programs and chemistry, and daily operations. We offer a wide array of skid-mounted filtration systems. Find out which one is right for your facility by contacting us today.
The Metaloc system is a standalone, skid-mounted system that will remove lead and other water contaminates from wastewater generated from battery washing operations at the facility.
The system is set up to treat in batches at a flow rate of up to 6gpm. The treated water will be recirculated and reused, eliminating the need to discharge to the sanitary sewer system. The system is equipped with electronic sensors to monitor flow, conductivity, pressure, and water level with alarm capabilities. The columns are dual arrangement such that one set may be put in-service while the other set is being regenerated at the ProChem regeneration facility.
From an operations perspective, the equipment at the plant comes second only to personnel. If equipment function isn’t optimal, production will suffer. Maintenance tasks such as cleaning out WESP and RTO units to remove solids and contaminants can impact the bottom line. Such activities are not profitable; the maintenance can take hours and even weeks at a time and causes the plant to shut down, which impacts productivity. What if the equipment didn’t require constant cleaning or replacing? What if all that thick, dark wastewater didn’t have to be evaporated and disposed of?
What if the wastewater that currently comes out of the WESP could be recycled into process-ready water again? What if the WESP never had to receive already concentrated wastewater to begin with? Effectively treating and reusing WESP wastewater protects the valuable equipment from gumming, corroding, and slowing production. If the water that goes into the WESP is clean, maintenance downtime becomes less of a burden and hydroblasting is unnecessary. Not only that, but having to haul off wastewater and solids for disposal can also be greatly reduced or eliminated. ProChem’s CleanWESP™ chemical treatment program effectively treats WESP wastewater and feeds the treated water back to the WESP. Cleaner water into the WESP means a cleaner WESP and cleaner vapor entering the RTO.
CleanWESP is an all organic, proprietary process designed to reduce TSS, TDS, potassium and sodium oxides, and high chlorides (>1,000ppm that corrode stainless steel). This proven process uses coagulant and polymer to treat wood processing wastewaters specifically. It can be tailored to each application too, to ensure it addresses the unique issues occurring at a given customer’s site. In addition to the CleanWESP program, ProChem offers water treatment system design and integration services, operations and maintenance services, and ongoing service and support for its products. Stop spending weeks’ worth of man hours on maintenance activities. Instead, lower your operational costs and increase production potential by reusing process wastewater. Contact us for more information about water reuse and the CleanWESP program.
At ProChem, our mission is to provide our customers with solutions. More specifically, we want to provide cost-effective solutions that actually solve their problems and allow them to meet their goals.
That mission often requires time and specialization. We've dedicated the past 15 years to a (very) long list of contaminants, industry-specific issues, and customer-specific issues. As a result, we can meet a lot of different challenges here with our extensive (and impressive) catalog of equipment and chemistry. But there are still corners of the market that we have not yet reached. We want to be prepared for those challenges, and we will be with a little help from our friends at ABS Wastewater.
Like ProChem, ABS Wastewater is a full-service water and wastewater treatment company with products suitable for many different industries. Their flagship family of Regenex Wastewater Treatment Systems is ideal for cost effectively removing a (very) long list of organic compounds. Regenex utilizes a high performance, transformative absorbent technology, developed by their parent company, ABS Materials. This media is reusable. it can be regenerated over and over again while continuously treating wastewater. Regenex is specially designed and equipped to handle certain contaminants that are best left to the specialists at ABS Wastewater. That's why we're excited to announce that we're adding Regenex to our solutions offerings.
Through our mutual collaboration, ProChem and ABS Wastewater can be more cost competitive with a quicker turnaround on solutions for our customers. By expanding our respective catalogs to include one another's products, we can reach more industrial facilities. We share the same goal: solve industry's water problems. Together, we are one (giant) step closer. We're proud to have ABS Wastewater's Regenex systems as a solution option, and we are proud to be part of ABS Wastewater's solutions catalog too.